China Starshine S Series Worm Geared Box bevel vs worm gearbox

Merchandise Description

S series Helical- Worm Geared Reducer with Motor

1. Item characteristics

1.1. S series: right-angle pace reduction gearing composed by helical gears, worms, and gears, optimized and created according to global normal
 
1.2.High precision, large efficiency, fine classification in transmission ratio, wide selection, huge transmission torque, trustworthy overall performance, minimal noise, flexible set up, and hassle-free use and servicing.
 
one.3. They are extensively used in different lower-pace transmissions, which are general standard areas of mechanical transmission. 

2. Technological parameters

Housing material                                     Forged iron
Housing hardness HBS90-240
Equipment material: 20CrMnTi
Floor hardnesss  of gear     HRC58°-62°
Equipment main hardness HRC33°-40°
Input/Output shaft material           40CrMnTi
Enter/Output shaft hardness HBS241°-286°
Shaft at oil seal postion hardness HRC48 ° -fifty five °
Machining precision of gears  material Accurate grinding 6-5 quality
Heat treatment method tempering, cementing, quenching and so on
Effectiveness up to 90%
Noise(Max) 60-68dB
Device model Foot mounted,flange mounted,hollow shaft mounted
Input technique flange input,inline input,shaft enter
Vibration ≤ 20um
Backlash ≤ 20Arcmin
Bearing brand names NSK,C&U and many others
Oil seal brands NAK,SKF and many others
Lubricant VG680
Motor IP55, F class
Motor shaft 40Cr, Tempering, cementing,quenching etc.

three.Programs

HangZhou XG Transmission Gearbox reducer are broadly utilised in :
Ceramic Sector
Glass Business
Meals Sector
Metallurgy Business
Beer& Drink Sector
Printing and dyeing Sector
Textile Market
Warehouse Logoistics Business
Wooden operating Equipment
environmental protection gear Industry
Leather Market
Pharmacy Business
 
5.Business Information

 
ZheJiang CZPT Co.,Ltd,the predecessor was a state-owned navy CZPT business, was set up in 1965. CZPT specializes in the full power transmission remedy for substantial-stop tools manufacturing industries based mostly on the goal of “System Solution, Software Style and Expert Services”.

Starshine have a strong complex pressure with more than 350 employees at current, like in excess of 30 engineering technicians, thirty high quality inspectors, masking an spot of 80000 square meters and types of superior processing devices and testing equipments. We have a good foundation for the industry software advancement and support of large-finish pace reducers & variators proudly owning to the provincial engineering engineering research middle,the lab of gear speed reducers, and the foundation of present day R&D.

Our principal merchandise are R/S/K/F sequence helical geared motor, SNP sequence planetary gearboxes, SNKG sequence bevel-helical gearmotor, NCJ series gear motor, RV sequence worm gearboxes, JWB-X collection speed variators, B/JXJ series cycloidal gearboxes, XGK collection helical-hypoid Gearboxes, which widely used in ceramic sector, glass sector, woodworking equipment , high voltage swap, foods & beverage, packaging & printing, Storage & logistics, hoisting & transportation facilities…etc , and CZPT technically provide the specialist solution & service for the medium and high-stop customers, and our gearboxes are ideal-promoting in domestic, and even in overseas , such as in Europe, North The united states, South The us, Middle East, South Asia, Southeast Asia, Africa…etc.

 In the future , Starshine will keep the creed of “serving client, diligence & simplicity, self-criticism, innovation, honesty, teamwork”, and the concept of “good quality produces benefit” to concentrate on the customers’ specifications and give them the aggressive transmission answer and generate worth for them continually, and make a high-end products manufacturing industry and create a preferred manufacturer of replacing import goods and upgrading continually for the conclude consumers.

In between Dynamic and Static, Straightforward is Amazing, let’s go forward hand in hand and make a brilliant long term!

Our factory 
1. 300 sets innovative processing machines

2. “6S”Standardized Management

Our Team 

Specialized Staff

Income Group

Following Sales Crew

Exibition Demonstrate 

2019 ASIA ceramics exhibition

2018 Entire world of Business Exhibition

Good quality Assurance
 
Goods 100% test prior to shipping and delivery

Handed ISO 9001: 2015 Certification.

 
Our Certificates:
Handed ” ISO 9001 Global Good quality Program Certificate”, “International Good quality Credit history AAA++ Ceritifacte” ,  ” Swiss SGS Certificate”, Legendary Model in Chinese Electromechanical Sector”, “Well-known Manufacturer of ZheJiang Province”, “Non-public Scientific and Technological Business in ZheJiang Province”, “National Substantial and New-tech Enterprise”, “Best 50 in Chinese Equipment Sector” “2011 HangZhou Engineering and Technological R&D Centre” and so on.

Our provider

1. We give 12 months Guarantee.
2. We have 1000’s of gearbox reducers. From Input Energy .06KW to 200KW, Ratio 1.3-289.seventy four, Output pace -1095rpm and Output torque 1.4-62800Nm. They can meet your all different specifications for distinct industries.
three. 24 hrs online support.
4. Quick delivry. 
five. We give E-catalog or Paper catalog,so you can choose the model very easily in accordance to your requirements 
six. Welcome you arrive to our factory to verify our items, we can aid you to e-book the lodge or ticket.

FAQ
 
Q:Are you a trading  company or company?
A: We are manufacturer.

Q:Where do you foundation?
A: We are in Xihu (West Lake) Dis. district, HangZhou, China.

Q:What kinds of gearbox can you produce for us?
A: R/S/K/F series helical geared motor, SNP series planetary gearboxes, SNKG series bevel-helical gearmotor, NCJ sequence equipment motor, RV collection worm gearboxes, JWB-X series pace variators, B/JXJ collection cycloidal gearboxes, XGK series helical-hypoid Gearboxes

Q:What are the application of the gearbox?
A:Items are commonly utilised in ceramic, glass, foods, metallurgy, beer & drink, printing and dyeing, textile, petrochemical engineering, warehouse logistics, wooden-working device, environmental protection equipment, printing and packaging, pharmacy, and leather. Products are bought in some nations around the world and regions, this kind of as Europe, The united states, and Southeast Asia, and it possesses dozens of distributors and right after-sale provider agents.

Q:What is the material you use?

A1: Aluminum Housing physique ( For the RV series worm gearbox Dimensions 30~ninety)
   
A2: Forged iron(For the RV sequence worm gearbox, Size 110-150, For the NCJ  & F/R/S/K series helical equipment reducer)

Any inquiry pls get in touch with:
Nicola Huang (Export sales)
 
 
Website: gearbox1965

To Be Negotiated 1 Piece
(Min. Order)

###

Standard or Nonstandard: Standard
Feature: Oil-Resistant, High Temperature-Resistance
Application: Textile Machinery, Conveyer Equipment, Packaging Machinery, Food Machinery, Mining Equipment, Agricultural Machinery
Surface Treatment: Painting
Material: Cast Iron
Size: S37-S97

###

Customization:

###

Housing material                                     Cast iron
Housing hardness HBS90-240
Gear material: 20CrMnTi
Surface hardnesss  of gear     HRC58°-62°
Gear core hardness HRC33°-40°
Input/Output shaft material           40CrMnTi
Input/Output shaft hardness HBS241°-286°
Shaft at oil seal postion hardness HRC48 ° -55 °
Machining precision of gears  material Accurate grinding 6-5 grade
Heat treatment tempering, cementing, quenching etc
Efficiency up to 90%
Noise(Max) 60-68dB
Unit model Foot mounted,flange mounted,hollow shaft mounted
Input method flange input,inline input,shaft input
Vibration ≤ 20um
Backlash ≤ 20Arcmin
Bearing brands NSK,C&U etc
Oil seal brands NAK,SKF etc
Lubricant VG680
Motor IP55, F class
Motor shaft 40Cr, Tempering, cementing,quenching etc.
To Be Negotiated 1 Piece
(Min. Order)

###

Standard or Nonstandard: Standard
Feature: Oil-Resistant, High Temperature-Resistance
Application: Textile Machinery, Conveyer Equipment, Packaging Machinery, Food Machinery, Mining Equipment, Agricultural Machinery
Surface Treatment: Painting
Material: Cast Iron
Size: S37-S97

###

Customization:

###

Housing material                                     Cast iron
Housing hardness HBS90-240
Gear material: 20CrMnTi
Surface hardnesss  of gear     HRC58°-62°
Gear core hardness HRC33°-40°
Input/Output shaft material           40CrMnTi
Input/Output shaft hardness HBS241°-286°
Shaft at oil seal postion hardness HRC48 ° -55 °
Machining precision of gears  material Accurate grinding 6-5 grade
Heat treatment tempering, cementing, quenching etc
Efficiency up to 90%
Noise(Max) 60-68dB
Unit model Foot mounted,flange mounted,hollow shaft mounted
Input method flange input,inline input,shaft input
Vibration ≤ 20um
Backlash ≤ 20Arcmin
Bearing brands NSK,C&U etc
Oil seal brands NAK,SKF etc
Lubricant VG680
Motor IP55, F class
Motor shaft 40Cr, Tempering, cementing,quenching etc.

Worm gear reducer gearbox

A worm gear reducer gearbox is a gear reducer gearbox that uses a worm gear train to reduce the required force. Unlike traditional gear reducer gearboxes, these units are small and require low horsepower ratings. This reduces their efficiency, but their low cost and compact design help make up for this shortcoming. However, these gear reducer gearboxes have some drawbacks, including their tendency to lock up when reversing.
worm reducer

high efficiency

High-efficiency worm reducer gearboxes are ideal for applications where high performance, repeatability, and accuracy are critical. It consists of an input hypoid gear and an output hypoid bevel gear. The input worm rotates perpendicular to the output worm, so for every revolution of the input worm, the output gear makes one revolution. This arrangement reduces friction (another source of energy loss) in a high-efficiency worm gear to at least two arc minutes.
Compared with worm gear reducer gearboxes, hypoid gearmotors offer several advantages, including lower operating costs and higher efficiency. For example, hypoid gear motors can transmit more torque even at high reduction ratios. Also, they are more efficient than worm gear reducer gearboxes, which means they can produce the same output with a smaller motor.
In recent years, the efficiency of worm gear reducer gearboxes has been dramatically improved. Manufacturers have made great strides in materials, design, and manufacturing. New designs, including dual-enveloping worm gear reducer gearboxes, increase efficiency by 3 to 8 percent. These improvements were made possible through countless hours of testing and development. Worm gear reducer gearboxes also offer lower initial costs and higher overload capability than competing systems.
Worm gear reducer gearboxes are popular because they provide maximum reduction in a small package. Their compact size makes them ideal for low to medium-horsepower applications and they are reticent. They also offer higher torque output and better shock load tolerance. Finally, they are an economical option to reduce the device’s power requirements.

low noise

Low-noise worm gear reducer gearboxes are designed to reduce noise in industrial applications. This type of reducer gearbox uses fewer bearings and can work in various mounting positions. Typically, a worm reducer gearbox is a single-stage unit with only one shaft and one gear. Since there is only one gear, the noise level of the worm gear reducer gearbox will be lower than other types.
A worm gear reducer gearbox can be integrated into the electric power steering system to reduce noise. Worm reducer gearboxes can be made and from many different materials. The following three-stage process will explain the components of a low-noise worm reducer gearbox.
Worm gear reducer gearboxes can be mounted at a 90-degree angle to the input worm shaft and are available with various types of hollow or solid output shafts. These reducer gearboxes are especially beneficial for applications where noise reduction is essential. They also have fewer parts and are smaller than other types of reducer gearboxes, making them easier to install.
Worm gear reducer gearboxes are available from various manufacturers. Due to their widespread availability, gear manufacturers maintain extensive inventories of these reducer gearboxes. The worm gear ratio is standard, and the size of the worm gear reducer gearbox is universal. Also, worm gear reducer gearboxes do not need to be sized for a specific purpose, unlike other load interruptions.
worm reducer

pocket

A worm gear reducer gearbox is a transmission mechanism with a compact structure, large transmission ratio, and self-locking function under certain conditions. The worm gear reducer gearbox series products are designed with American technology and have the characteristics of stable transmission, strong bearing capacity, low noise, and compact structure. In addition, these products can provide a wide range of power supplies. However, these worm reducer gearboxes are prone to leaks, usually caused by design flaws.
Worm gear reducer gearboxes are available in single-stage and double-stage. The first type consists of an oil tank that houses the worm gear and bearings. The second type uses a worm gear with a sleeve for the first worm gear.
When choosing a gear reducer gearbox, it is essential to choose a high-quality unit. Improper gear selection can cause rapid wear of the worm gear. While worm gear reducer gearboxes are generally durable, their degree of wear depends on the selection and operating conditions. For example, overuse, improper assembly, or working in extreme conditions can lead to rapid wear.
Worm reducer gearboxes reduce speed and torque. Worm gears can be used to reduce the speed of rotating machines or inertial systems. Worm gears are a type of bevel gear, and their meshing surfaces have great sliding force. Because of this, worm gears can carry more weight than spur gears. They are also harder to manufacture. However, the high-quality design of the worm gear makes it an excellent choice for applications requiring high torque and high-speed rotation.
Worm gears can be manufactured using three types of gears. For large reduction ratios, the input and output gears are irreversible. However, the worm reducer gearbox can be constructed with multiple helices. The multi-start worm drive also minimizes braking effects.

Self-locking function

The worm reducer gearbox is self-locking to prevent the load from being driven back to the ground. The self-locking function is achieved by a worm that meshes with the rack and pinion. When the load reaches the highest position, the reverse signal is disabled. The non-locking subsystem back-drives the load to its original position, while the self-locking subsystem remains in its uppermost position.
The self-locking function of the worm reducer gearbox is a valuable mechanical feature. It helps prevent backing and saves the cost of the braking system. Additionally, self-locking worm gears can be used to lift and hold loads.
The self-locking worm gear reducer gearbox prevents the drive shaft from driving backward. It works with the axial force of the worm gear. A worm reducer gearbox with a self-locking function is a very efficient machine tool.
Worm gear reducer gearboxes can be made with two or four teeth. Single-ended worms have a single-tooth design, while double-ended worms have two threads on the cylindrical gear. A multi-boot worm can have up to four boots. Worm reducer gearboxes can use a variety of gear ratios, but the main advantage is their compact design. It has a larger load capacity than a cross-shaft helical gear mechanism.
The self-locking function of the worm reducer gearbox can also be used for gear sets that are not necessarily parallel to the shaft. It also prevents backward travel and allows forward travel. The self-locking function is achieved by a ratchet cam arranged around the gear member. It also enables selective coupling and decoupling between gear members.
worm reducer

high gear ratio

Worm reducer gearboxes are an easy and inexpensive way to increase gear ratios. These units consist of two worm gears – an input worm gear and an output worm gear. The input worm rotates perpendicular to the output worm gear, which also rotates perpendicular to itself. For example, a 5:1 worm gearbox requires 5 revolutions per worm gear, while a 60:1 worm gearbox requires 60 revolutions. However, this arrangement is prone to inefficiency since the worm gear experiences only sliding friction, not rolling friction.
High-reduction applications require many input revolutions to rotate the output gear. Conversely, low input speed applications suffer from the same friction issues, albeit with a different amount of friction. Worms that spin at low speeds require more energy to maintain their movement. Worm reducer gearboxes can be used in many types of systems, but only some are suitable for high-speed applications.
Worm gears are challenging to produce, but the envelope design is the best choice for applications requiring high precision, high efficiency, and minimal backlash. Envelope design involves modifying gear teeth and worm threads to improve surface contact. However, this type of worm gear is more expensive to manufacture.
Worm gear motors have lower initial meshing ratios than hypoid gear motors, which allows the use of smaller motors. So a 1 hp worm motor can achieve the same output as a 1/2 hp motor. A study by Agknx compared two different types of geared motors, comparing their power, torque, and gear ratio. The results show that the 1/2 HP hypoid gear motor is more efficient than the worm gear motor despite the same output.
Another advantage of the worm gear reducer gearbox is the low initial cost and high efficiency. It offers high ratios and high torque in a small package, making it ideal for low to medium-horsepower applications. Worm gear reducer gearboxes are also more shock-resistant.
China Starshine S Series Worm Geared Box     bevel vs worm gearboxChina Starshine S Series Worm Geared Box     bevel vs worm gearbox
editor by czh 2023-01-12