China Good quality 9 Inch Slewing Bearing Worm Gear worm gear motor

Product Description

SC9 Slewing Drive Turntable With 220V AC Gearbox Motor For Spray equipment and rotating mechanism.
 

Model

SC9

Place of Origin

HangZhou,China

Brand

Coresun Drive

Outer Dia.

270mm

IP Class

IP65

Inner Dia.

175mm

Tilting Moment Torque

33.9KN.m

Holding Torque

38.7KN.m

Mounting Bolts

M16

Electrial Motor

230V AC motor

Gear Ratio

61:1

Efficiency

40%

Slewing drive can be divided into gear drive and worm gear drive according to the different transmission forms. According to the different closed forms of the transmission pair, it can be divided into open and closed types. The simplest form of slewing drive is applied to excavators, tower cranes, etc. The drive turntable on the construction machinery product is the last link of the reduction transmission chain. This kind of rotary drive is an open gear transmission, and its front end needs to be equipped with a planetary reducer with a large reduction ratio as its power input, so it can only be called In order to expand the application range of such products and further improve the convenience of product use and maintenance, the slewing drive with integrated worm gear drive was developed for the embryonic form of slewing drive. In order to further improve the drive capacity of the product, the enveloping worm drive It is also applied to such products. The rotary drive equipped with an envelope worm not only increases the driving torque, but also further improves the driving accuracy. It can also be digitally controlled, so it is widely used in tracking and fine-tuning devices on solar and wind power generation equipment. , In addition, it has good application effects in robots, radars, low-speed heavy-duty lifting, lifting equipment, precision CNC turntables and other product fields.

Slewing drive is consist of slewing bearing,worm shaft,housing,bearing,motor and so on. Motor drive the worm shaft, the outer ring of slewing bearing will rotate, the outer ring output the torque through flange while the inner ring of slewing bearing is fixed in housing.Slewing drive is able to sustain more axial load, radial load and tilting moment.Turntable or frame rotate at azimuth and elevation driven by slewing drive.Typical applications include solar trackers, wind turbines, satellite and radar dishes, truck cranes, man lifts, utility equipment, hydraulic equipment attachments, oil tool equipment, tire handlers, digger derricks, and automotive lifts.

Coresun Drive manufacturer of slew drives that are used tower heliostat solar station, dish stirling engine solar power station and trough solar thermal power station. We have already obtained very good reputations from our customers around the world.  All aspects of engineering control are based on creating a low-cost, reliable solution.  CHINAMFG Drive are powered with hourglass worm technology to give the maximum survivability load-holding capability as well as increased efficiency and accuracy.

High mechanical efficiency

Heavy load worm gear slewing ring bearing

High holding torque and tilting moment torque

High waterproof and dustproof performance

High Precision

Characteristics Of Slewing Drive

1) Tilting Moment Torque: Torque is the load multiplied by distance between the position of load and the center of slewing bearing. If the torque generated by load and distance is greater than the rated tilting moment torque, slewing drive will be overturned.
2) Radial load: Load vertical to the axis of slewing bearing
3) Axial load: Load parallel to the axis of slewing bearing
4) Holding torque: It is the reverse torque. When the drive is rotating reversely, and parts are not damaged,
5) The maximum torque achieved is called holding torque.
6) Self-locking: Only when loaded, the slewing drive is not able to reverse rotate and thus called self-locking.

Production Photo and Package

SC9 slewing drive gear motor with 220VAC gear motor testing report

CONTACT US

It is sincerely looking CHINAMFG to cooperating with you for and providing you the best quality product & service with all of our heart!

Weight: 60kg
Corrosion Protection: C4
Static Axial Load Rating: 338kn
Static Radial Load Rating: 135kn
Gear Ratio: 61:1
Output Speed: 0.46rpm
Customization:
Available

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Customized Request

worm gear

What is the lifespan of a typical worm gear?

The lifespan of a typical worm gear can vary depending on several factors, including the quality of materials, design, operating conditions, maintenance practices, and the specific application. Here’s a detailed explanation of the factors that influence the lifespan of a worm gear:

1. Quality of materials: The choice of materials used in the construction of the worm gear greatly impacts its lifespan. High-quality materials, such as hardened steel or bronze, offer better durability, wear resistance, and overall longevity compared to lower-quality materials. The selection of appropriate materials based on the application requirements is crucial for achieving a longer lifespan.

2. Design considerations: The design of the worm gear, including factors such as tooth profile, size, and load distribution, can influence its lifespan. Well-designed worm gears with optimized tooth geometry and proper load-carrying capacity tend to have longer lifespans. Additionally, features like lubrication systems and anti-backlash mechanisms can also contribute to improved durability and extended lifespan.

3. Operating conditions: The operating conditions under which the worm gear operates play a significant role in determining its lifespan. Factors such as load magnitude, speed, temperature, and environmental conditions can affect the wear and fatigue characteristics of the gear. Properly matching the worm gear to the application requirements and ensuring that it operates within specified limits can help prolong its lifespan.

4. Maintenance practices: Regular maintenance and proper lubrication are essential for maximizing the lifespan of a worm gear. Adequate lubrication helps reduce friction, wear, and heat generation, thereby extending the gear’s life. Regular inspections, lubricant replenishment, and timely replacement of worn or damaged components are important maintenance practices that can positively impact the lifespan of the worm gear.

5. Application-specific factors: The specific application in which the worm gear is used can also influence its lifespan. Factors such as operating cycles, torque levels, shock loads, and duty cycles vary between applications and can impact the wear and fatigue experienced by the gear. Understanding the unique requirements and demands of the application and selecting a worm gear that is appropriately rated and designed for those conditions can contribute to a longer lifespan.

Given the variations in materials, designs, operating conditions, and maintenance practices, it is challenging to provide a specific lifespan for a typical worm gear. However, with proper selection, installation, and maintenance, worm gears can have a lifespan ranging from several years to decades, depending on the factors mentioned above.

It is worth noting that monitoring the performance of the worm gear through regular inspections and addressing any signs of wear, damage, or excessive backlash can help identify potential issues early and extend the gear’s lifespan. Additionally, following the manufacturer’s guidelines and recommendations regarding maintenance intervals, lubrication types, and operating limits can significantly contribute to maximizing the lifespan of a worm gear.

worm gear

What are the environmental considerations when using worm gears?

When using worm gears, there are several environmental considerations to keep in mind. Here’s a detailed explanation of these considerations:

  1. Lubrication: Proper lubrication is essential for the efficient and reliable operation of worm gears. Lubricants help reduce friction and wear between the gear teeth, resulting in improved efficiency and extended gear life. When selecting lubricants, it is important to consider their environmental impact. Environmentally friendly lubricants, such as biodegradable or synthetic lubricants with low toxicity, can be used to minimize the potential harm to the environment in case of leakage or accidental spills.
  2. Leakage and contamination: Worm gear systems are susceptible to lubricant leakage, which can cause environmental pollution. It is important to ensure that the gear housing is properly sealed to prevent lubricant leakage into the environment. Regular inspections and maintenance should be carried out to detect and repair any leaks promptly. Additionally, measures should be taken to prevent contaminants such as dust, dirt, and water from entering the gear system, as they can degrade the lubricant and affect the gear performance.
  3. Energy efficiency: Worm gears, like any mechanical power transmission system, consume energy during operation. It is important to consider energy efficiency when selecting and designing worm gear systems. Optimal gear design, proper gear selection, and efficient lubrication practices can contribute to reducing energy consumption and minimizing the environmental impact associated with energy use.
  4. Noise and vibration: Worm gears can generate noise and vibration during operation. Excessive noise can contribute to noise pollution, while high vibration levels can impact the surrounding equipment and structures. To mitigate these effects, it is important to design and manufacture worm gears with low noise and vibration characteristics. This can involve careful gear design, proper lubrication, and the use of vibration-damping materials or mechanisms.
  5. End-of-life considerations: At the end of their service life, worm gear components may need to be replaced or recycled. Disposal of worn-out gears should be done in accordance with applicable environmental regulations. Whenever possible, recycling or reusing gear components can help reduce waste and minimize the environmental impact associated with the disposal of gear materials.
  6. Environmental regulations: Compliance with environmental regulations and standards is crucial when using worm gears. Different regions may have specific regulations governing the use and disposal of lubricants, materials, and manufacturing processes associated with gear systems. It is important to stay informed about these regulations and ensure compliance to avoid any adverse environmental impact and legal consequences.

By considering these environmental factors, it is possible to minimize the ecological footprint of worm gear systems and promote sustainable practices in their use and maintenance. This includes selecting environmentally friendly lubricants, implementing proper sealing and maintenance procedures, optimizing energy efficiency, and adhering to relevant environmental regulations.

worm gear

How do you install a worm gear system?

Installing a worm gear system requires careful attention to ensure proper alignment, lubrication, and secure mounting. Here are the general steps involved in installing a worm gear system:

  1. Prepare the components: Before installation, ensure that all the components of the worm gear system, including the worm, worm wheel, bearings, and housing, are clean and free from any contaminants or damage. Inspect the components for any signs of wear or defects.
  2. Check alignment: Verify that the mating surfaces of the worm and worm wheel are clean and free from any debris. Ensure that the gear teeth mesh properly and that there is no excessive backlash or misalignment. Make any necessary adjustments or repairs before proceeding with the installation.
  3. Apply lubrication: Lubricate the worm gear system according to the manufacturer’s recommendations. Select a suitable lubricant that provides sufficient lubrication and reduces friction between the worm and worm wheel during operation. Apply the lubricant evenly to the gear teeth and other contact surfaces.
  4. Mounting: Position the worm gear system in the desired location, taking into account any space constraints or mounting requirements. Use appropriate fasteners, such as bolts or screws, to securely attach the system to the surrounding structure or base. Ensure that the mounting surfaces are clean, flat, and able to withstand the forces and loads exerted by the gear system.
  5. Alignment and adjustment: Once the worm gear system is mounted, check the alignment again and make any necessary adjustments. Ensure that the worm and worm wheel are properly engaged and that there is no excessive play or binding. Pay attention to any specified alignment tolerances provided by the manufacturer.
  6. Testing and operation: After installation, conduct a thorough functional test of the worm gear system. Verify that it operates smoothly, without unusual noise or vibration. Check for proper engagement of the gear teeth and ensure that the system performs as intended under different load conditions. Monitor the system’s performance during initial operation and address any issues or abnormalities promptly.

It’s important to follow the specific installation instructions provided by the gear system manufacturer. Different worm gear designs and applications may have additional installation requirements or considerations that should be taken into account.

Proper installation of a worm gear system ensures its reliable operation, minimizes wear, and maximizes its lifespan. If you are unsure about any aspect of the installation process, it is recommended to consult the manufacturer or seek the assistance of a qualified professional.

China Good quality 9 Inch Slewing Bearing Worm Gear worm gear motorChina Good quality 9 Inch Slewing Bearing Worm Gear worm gear motor
editor by CX 2023-09-25